客户挑战 / Challenge
某钣金加工厂月处理300吨激光切割件，氧化皮和毛刺去除一直依赖人工角磨机处理，6名工人两班倒。人工成本高、粉尘危害大，且薄板（0.8mm以下）易变形。招工难度逐年增加。
A sheet metal fabricator processing 300 tons/month of laser-cut parts relied on manual angle grinders for oxide and burr removal — 6 workers on 2 shifts. High labor costs, dust hazards, and thin sheets (<0.8mm) easily deformed. Recruitment became increasingly difficult.
解决方案 / Solution
引入Timesavers 32 RB系列毛刷轮去毛刺机，配备多组旋转毛刷轮（碳化硅磨料尼龙轮+钢丝轮组合），干式作业自带除尘。真空吸附台面可固定最小100mm×100mm的薄板。全线PLC控制，一人值守即可。
Implemented Timesavers 32 RB series brush wheel deburring machine with multiple rotating brush wheel sets (SiC abrasive nylon + steel wire combination), dry operation with integrated dust extraction. Vacuum table secures sheets as small as 100mm×100mm. PLC-controlled, single-operator attendance.
实施效果 / Results
操作人员从6人降至1人，月产能从300吨提升至500吨。薄板变形率归零，表面粗糙度Ra从12.5μm降至3.2μm以下。年度人工成本节省约120万元。
Operators reduced from 6 to 1. Monthly capacity increased from 300 to 500 tons. Thin sheet deformation eliminated, surface roughness Ra improved from 12.5μm to below 3.2μm. Annual labor savings of ~$170,000.
相关产品
毛刷轮 →