客户挑战 / Challenge
某CNC夹具制造商（Orange Vise同类企业）每年生产5000+套精密夹具，每套有数十个倒角孔、雕刻标识面和螺纹孔需要去毛刺。手工去毛刺每人每天仅完成15套，且处理质量因操作工技能差异波动大。
A CNC vise manufacturer producing 5,000+ units/year required deburring of dozens of chamfered holes, engraved surfaces and threaded holes per unit. Manual deburring achieved only 15 units/person/day with quality fluctuating by operator skill.
解决方案 / Solution
在CNC加工程序末端集成NamPower点阵式圆盘刷（碳化硅浸渍尼龙+钢丝混合）进行自动去毛刺和表面光整。刷盘柔性可适应不同高度特征，同一把刷同时处理铝、钢、铸铁材料无需更换。
Integrated NamPower dot-style abrasive plate/disc brushes (SiC-impregnated nylon + wire) at end of CNC programs for automated deburring and finishing. Brush flexibility adapts to varying feature heights; same brush handles aluminum, steel and cast iron without changeover.
实施效果 / Results
单件去毛刺时间缩短至30秒，日产能从15套/人提升至120套/班。表面光洁度均匀一致，客户退货率从3%降至0.1%。刷具寿命达5000件以上。
Per-unit deburring time reduced to 30 seconds. Daily output jumped from 15 units/person to 120 units/shift. Surface finish became uniform — customer return rate dropped from 3% to 0.1%. Brush life exceeded 5,000 units.
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