客户挑战 / Challenge
某大型烘焙食品企业饼干生产线传送带存在面粉残渣和糖霜粘附问题，每4小时需停机人工清洁30分钟。传统尼龙刮板无法彻底清除缝隙残留，食品安全审计多次发现交叉污染风险。
A large bakery's biscuit production line conveyor had flour residue and icing adhesion issues, requiring 30-min manual cleaning stops every 4 hours. Conventional nylon scrapers couldn't fully clean crevice residues — food safety audits flagged cross-contamination risks.
解决方案 / Solution
设计不锈钢框架式皮带刷清洁站，安装在传送带回程段。刷体采用FDA认证的食品级PP刷丝（白色，可金属探测），配备快速释放销钉实现30秒内换刷。刷体可整体拆卸进行CIP（就地清洗）。
Designed a stainless steel frame belt brush cleaning station mounted on the belt return path. Brushes use FDA-compliant food-grade PP bristles (white, metal-detectable) with quick-release pins for 30-second brush changes. Full brush assembly removable for CIP (clean-in-place).
实施效果 / Results
传送带清洁间隔从4小时延长至24小时，每日停机清洁时间从3小时降至0.5小时。食品安全审核通过率100%。产能提升12%，相当于年增产约2000吨成品。
Conveyor cleaning interval extended from 4 to 24 hours. Daily cleaning downtime reduced from 3 hours to 0.5 hours. Food safety audits passed at 100%. Production capacity up 12% — equivalent to ~2,000 additional tons/year.
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皮带刷 →