客户挑战 / Challenge
某大型玻璃深加工企业钢化炉入口处存在5-8mm缝隙，粉尘和碎玻璃渣通过缝隙进入传动系统，导致轴承平均寿命仅3个月。同时清洗段传送带缺少柔性导向，玻璃板在高速传送中出现偏移和划伤。
A glass processor had 5-8mm gaps at tempering furnace entrances, allowing dust and glass chips into the drive system — bearing life averaged just 3 months. The washing section conveyor also lacked flexible guides, causing glass sheet misalignment and scratches at high speed.
解决方案 / Solution
在钢化炉入口安装尼龙条刷密封系统，铝合金底座配PA6刷丝，刷毛密度按缝隙宽度定制。清洗段加装防静电尼龙条刷作为柔性导向，既稳定玻璃板又不会刮伤表面。所有条刷采用快拆式卡槽设计，更换无需工具。
Installed nylon strip brush sealing system at furnace entrances — aluminum channel with PA6 bristles, density customized to gap width. Anti-static nylon strip brushes added at washing section as flexible guides, stabilizing glass sheets without scratching. Quick-release channel design for tool-free changeover.
实施效果 / Results
传动系统轴承寿命从3个月延长至18个月以上。玻璃板传送偏移率降低80%，划伤报废率从1.2%降至0.05%。年度维护成本降低约35万元人民币。
Drive system bearing life extended from 3 months to 18+ months. Glass sheet misalignment reduced 80%, scratch scrap rate dropped from 1.2% to 0.05%. Annual maintenance cost savings of ~$50,000.
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